Processes - Microcast

Foundry Facilities

Core-Blowing & Moulding

3x Automated Core Shooters with a high speed mixing station
Moulding Process – Cold Box
Hand Ramming

Melting

Core-Blowing & Moulding

Furnace – 2x Vulcan 1 Ton Medium Induction Melting Furnace
Materials(Ferrous Only) – Cast Iron, Grey Iron , SG Iron, Ni–Resist, White Iron

Shake-out & Reclamation

Didion Rotating Drum with Full Sand Reclamation

Ancillary Reclamation

Attrition System for large lump breaking

Laboratory Equipment

Bruker Q4 Spectrometer [Chemical Analysis]
BHN Hardness Tester [3000 kg / 10mm Ball]
Fine Grain Polishing station [Sample Preparation station]
Olympus Microscope with Live View Sony Camera [Microstructure Analysis]
Muffle Furnace [Loss of Ignition testing on sand]
Sand Sieve & Shaker [AFS Analysis]

Quality Assurance

ISO 9001:2015
Adhering to Automotive and Locomotive standards.
Grey Cast Iron [Approved Daimler Benz Specification DBL4409 & GG25 Cr]
White Iron [Approved Mercedes Benz Specification GGZ Cr V300A / V450A]
Ni-Resist [General Motors Specification EMS-5, A436]

Competitive Advantage

BBBEE level 1 (YOUTH OWNED)
5 year Atmospheric Emissions License (Exp: 2022)
5 year Schedule Trade Permit (Exp: 2022)
ISO 9001:2015

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